Microfluidic differential extraction cartridge

ABSTRACT

A differential extraction system is directed to a microfluidic-based integrated cartridge to automate differential extraction of specific cell types within a mixed sample. The integrated cartridge includes a sonication module for selective cell lysis, separating means to eliminate centrifugation, high surface area pillar chip modules to purify DNA from a cell lysate, and microfluidic circuitry to integrate the steps in an automated platform.

RELATED APPLICATIONS

This Patent Application is a divisional of U.S. patent application Ser. No. 10/943,601 filed Sep. 17, 2004 now U.S. Pat. No. 7,491,527, the contents of which are hereby incorporated by reference. The parent U.S. patent application Ser. No. 10/943,601 is a continuation-in-part of U.S. patent application Ser. No. 10/943,613, filed Sep. 17, 2004, and entitled “Sonication to Selectively Lyse Different Cell Types”, which claims priority under 35 U.S.C. 119(e) of the co-pending U.S. Provisional Patent Application, Ser. No. 60/504,072, filed Sep. 19, 2003, and entitled “Microfluidic Differential Extraction Instrument”, both of which are hereby incorporated by reference.

FIELD OF THE INVENTION

The invention relates to a method and apparatus for differential cell lysis. In particular, the invention relates to differential cell lysis using an integrated cartridge.

BACKGROUND OF THE INVENTION

Cell lysis is the destruction, or disruption, of a cell's membrane or wall, which breaks open the cell and exposes its contents. Many techniques are available for the disruption of cells, including physical and detergent-based methods. Physical lysis often requires expensive, cumbersome equipment and involves protocols that are difficult to repeat due to variability in the apparatus. Detergent-based methods are often easier-to-use with more efficient protocols than physical methods.

Sonication is one method of physically lysing cells. Sonication uses pulsed, high frequency sound waves to agitate and lyse cells, bacteria, spores, and finely diced tissue. The sound waves are delivered using an apparatus with a vibrating probe that is immersed in the liquid cell suspension. Mechanical energy from the probe initiates the formation of microscopic vapor bubbles that form momentarily and implode, causing shock waves to radiate through the sample. The sonic energy delivered to a sample using this method is variable, and not repeatable for a necessary level of precision.

Cells can be treated with various agents to aid in the disruption process. For example, lysis can be promoted by suspending cells in a hypotonic buffer, which cause them to swell and burst more readily under physical shearing. Alternatively, processing can be expedited by treating cells with glass beads in order to facilitate the crushing of the cell walls.

The resistance of cells and viruses to lysis or disruption is based on the characteristics of the cell membrane, cell wall, or coat protein. The various chemical, enzymatic, and mechanical or physical approaches have been utilized to non-specifically lyse cells and viruses. However, in some applications, it is desirable to lyse one specific cell type or virus in a mixed sample of two or more cells and viruses. One such application is DNA typing.

DNA typing has been an invaluable tool for forensic science. Applications including linking a suspect to a crime site or a victim, identifying a perpetrator via a “cold hit” in a networked crime laboratory DNS database, identifying a victim or human remains, and proving the innocence of wrongly incarcerated prisoners by analyzing archived evidence. Sample types and matrices can vary considerably, and the entire sample preparation process can be very time consuming and labor intensive.

Rape kits, containing swab samples of biological evidence collected in hospitals from victims of sexual assault, are amongst the most common, yet difficult, sample types to process since the swabs potentially contain a mixture of female epithelial cells and male sperm cells. Differential extraction is applied to separate the two distinct cell types into male and female cell lysate fractions, and extract and purify the DNA from each fraction. A resultant genetic profile of the male DNA is compared to that of a suspect, if available, or screened through the crime laboratory DNA database.

The conventional method for separating epithelial cells from sperm cells involves selective lysis using a combination of enzymes, chemicals, heat, and centrifugation. In a mixed sample, the epithelial cells are lysed first due to their lack of a protective coat, the sperm cells are pelleted using centrifugation, the epithelial cell lysate is removed, the sperm cells are re-suspended, and the sperm cells are lysed using more stringent enzymatic, chemical, and heat conditions. This conventional process takes hours, sometimes days. New cost-effective and efficient methods and instrumentation need to be developed and validated for practical low-cost, low processing time, high-throughput solutions.

SUMMARY OF THE INVENTION

In an aspect of the present invention, a method selectively lyses a specific cell type. The method comprises providing a sample including at least two different cell types, lysing a first cell type to form a first lysate while at least one remaining cell type remains intact, and separating the first lysate from the sample. The first cell type can be lysed at a first sonication energy and the lysing the first cell type comprises applying the first sonication energy to the sample. Lysing the first cell type can comprise applying a first chemical treatment to the sample. The method can also include lysing a second cell type to form a second lysate. Lysing the second cell type can comprise applying a second chemical treatment to the sample. The second cell type can be lysed at a second sonication energy and lysing the second cell type comprises applying the second sonication energy to the sample.

In another aspect of the present invention, an integrated cartridge performs differential lysis. The integrated cartridge comprises a sample input chamber to receive a sample, the sample having at least two different cell types, means for selectively lysing a first cell type while leaving intact any remaining cell types within the sample, thereby forming a first lysate, separating means to separate the first lysate from the sample, a collection vessel to collect the first lysate, and microfluidic circuitry to couple the sample input chamber, the separating means, and the collection vessel. The sample input chamber can comprise a sonication chamber and the means for selectively lysing comprises means for applying a first sonication energy within the sonication chamber, the first sonication energy sufficient to lyse the first cell type. The integrated cartridge can also include means for applying an additive to the sonication chamber prior to applying the first sonication energy. The additive can be glass beads, chemicals, or a combination thereof. The integrated cartridge can also include means for applying a second sonication energy within the sonication chamber to lyse a second cell type within the sample after the first lysate is separated from the sample, the second sonication energy sufficient to lyse the second cell type. The integrated cartridge can also include means for applying a chemical treatment to the sample after the first lysate is separated from the sample, wherein the chemical treatment lyses a second cell type. The integrated cartridge can be automated. The means for selectively lysing the first cell type can comprise means for applying a chemical treatment to the sample. The collection vessel can include a mixing chamber to add and mix a solution to the first lysate. The integrated cartridge can also include a first purification chip coupled to the mixing chamber to purify and concentrate a nucleic acid from the first lysate. The integrated cartridge can also include a second collection vessel to collect a remaining sample after the first lysate is separated from the sample. The second collection vessel can include a second mixing chamber to add and mix a solution to the remaining sample. The second mixing chamber can include means for lysing a second cell type within the remaining sample to form a second lysate. The means for lysing the second cell type can include means for applying a chemical treatment, means for applying a heat treatment, or a combination thereof. The integrated cartridge can also include a second purification chip coupled to the second mixing chamber to purify and concentrate a nucleic acid from the second lysate. The integrated cartridge can also include a heat plate removably coupled to the second mixing chamber, the second purification chip, or a combination thereof. The integrated cartridge can also include means for adding a solution to the sample chamber, the collection vessel, and the second collection vessel. The means for adding a solution can be a mounting plate removably coupled to the sample chamber, the collection vessel, and the second collection vessel. The means for selectively lysing the first cell type can include a means for applying a chemical treatment to the sample within the sample chamber.

In yet another aspect of the present invention, an integrated cartridge performs differential lysis of female epithelial cells and male sperm cells. The integrated cartridge comprises a sample input chamber to receive a sample, the sample including the female epithelial cells and the male sperm cells, means for selectively lysing the female epithelial cell while leaving intact the male sperm cells within the sample, thereby forming an epithelial cell lysate, separating means to separate the epithelial cell lysate from the sample, a first mixing chamber to collect the epithelial cell lysate, and microfluidic circuitry to couple the sample input chamber, the separating means, and the first mixing chamber. The first mixing chamber can include at least two connected chambers. The sample input chamber can comprise a sonication chamber and the means for selectively lysing comprises means for applying a first sonication energy within the sonication chamber, the first sonication energy sufficient to lyse the female epithelial cells. The integrated cartridge can also include means for applying an additive to the sonication chamber prior to applying the first sonication energy. The additive can be glass beads, chemicals, or a combination thereof. The integrated cartridge can also include means for applying a second sonication energy within the sonication chamber to lyse the male sperm cells within the sample after the epithelial cell lysate is separated from the sample, the second sonication energy sufficient to lyse the male sperm cells. The integrated cartridge can also include means for applying a chemical treatment to the sample after the epithelial cell lysate is separated from the sample, wherein the chemical treatment lyses male sperm cells. The integrated cartridge can be automated. The means for selectively lysing the female epithelial cells can comprise means for applying a chemical treatment to the sample. The collection vessel can include a mixing chamber to add and mix a solution to the epithelial cell lysate. The integrated cartridge can also include a first purification chip coupled to the mixing chamber to purify and concentrate a nucleic acid from the epithelial cell lysate. The integrated cartridge can also include a second collection vessel to collect a remaining sample after the epithelial cell lysate is separated from the sample. The second collection vessel can include a second mixing chamber to add and mix a solution to the remaining sample. The second mixing chamber can include means for lysing male sperm cells within the remaining sample to form a sperm cell lysate. The means for lysing the male sperm cells can include means for applying a chemical treatment, means for applying a heat treatment, or a combination thereof. The integrated cartridge can also include a second purification chip coupled to the second mixing chamber to purify and concentrate a nucleic acid from the sperm cell lysate. The integrated cartridge can also include a heat plate removably coupled to the second mixing chamber, the second purification chip, or a combination thereof. The integrated cartridge can also include means for adding a solution to the sample chamber, the collection vessel, and the second collection vessel. The means for adding a solution can be a mounting plate removably coupled to the sample chamber, the collection vessel, and the second collection vessel. The means for selectively lysing the first cell type can include a means for applying a chemical treatment to the sample within the sample chamber.

In still yet another aspect of the present invention, an integrated cartridge performs differential lysis. The integrated cartridge comprises a sample input chamber to receive a sample, the sample having a first cell type, means for selectively lysing the first cell type, thereby forming a first lysate, a purification chip to purify and concentrate a nucleic acid from the first lysate, and microfluidic circuitry to couple the sample input chamber, the means for selectively lysing, and the purification chip.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 illustrates a conceptual block diagram of a sonication apparatus to selectively lyse a mixed sample using sonication according to a first embodiment of the present invention.

FIG. 2 illustrates a conceptual block diagram of a sonication apparatus to selectively lyse a mixed sample using sonication according to a second embodiment of the present invention.

FIG. 3 illustrates a conceptual block diagram of a sonication apparatus to selectively lyse a mixed sample using sonication according to a third embodiment of the present invention.

FIG. 4 illustrates a general method of performing selective lysis and protein purification.

FIG. 5 illustrates an exemplary method in which a sonication apparatus of the present invention is applied to a rape kit.

FIG. 6 illustrates an integrated cartridge according to the preferred embodiment of the present invention.

FIG. 7 illustrates the integrated cartridge coupled to a mounting plate.

FIG. 8 illustrates the integrated cartridge coupled to a heating plate.

DETAILED DESCRIPTION OF THE PRESENT INVENTION

Embodiments of a differential extraction system of the present invention are directed to a microfluidic-based system to automate differential extraction of specific cell types within a mixed sample. Differential extraction is accomplished using different lysing protocols, such as sonication, chemical, and heat. The microfluidic-based system includes a module for selective cell lysis, separating means to eliminate centrifugation, high surface area pillar chip modules to purify DNA from a cell lysate, and microfluidic circuitry to integrate the steps in an automated platform.

In an embodiment, the differential extraction system is a sonication apparatus which includes at least one sonication module for selective lysis. The sonication module can include one or more sonication chambers. In this embodiment, the sonication module includes two sonication chambers. Alternatively, one sonication chamber can be used. Still alternatively, three or more sonication chambers can be used when a mixed sample includes three or more different cell types. Each of these sonication module configurations is discussed in greater detail below.

Conventional sonication is an established physical method for rapid and non-specific lysing of cells and viruses. As applied in the present invention, sonication is used to selectively lyse cells and viruses. Sonication amplitude, duration, and frequency can be adjusted to lyse certain cell types or viruses without lysing other cell types or viruses in a mixed sample. In addition, sonication can be used in combination with chemical and enzymatic approaches to further achieve higher cell or virus lysis specificity. Other additives such as glass beads can also be combined with the sonication and/or chemical and enzymatic approaches.

In one exemplary application, forensic rape kit samples typically include sperm cells and female epithelial cells. In forensic applications, embodiments of the present invention provide an automated, microfluidic system for differential extraction of samples having a mixture of female epithelial cells and male sperm cells. The sonication apparatus includes a sonication module for selective cell lysis and a silicon chip module for rapid DNA extraction, purification, and concentration. This sonication apparatus is a turn-key system in which an operator loads samples, starts the apparatus, and allows the sonication apparatus to run unattended while performing the entire differential extraction method. In an alternative embodiment, the sample loading process is also automated.

In conventional methods, a mild 2 hour enzymatic/chemical step is first used to lyse the softer epithelial cells. The sperm cells are pelleted by centrifugation and the epithelial cell lysate is removed. The sperm cells are re-suspended and subjected to a strong 2 hour enzymatic/chemical step to lyse the tougher sperm cells. Using the sonication apparatus of the present invention, a few minutes of low amplitude sonication replaces the mild 2 hour enzymatic/chemical step and a few minutes of high amplitude sonication replaces the strong enzymatic/chemical step. Alternative separating means can also be used in place of the centrifugation to separate the epithelial cell lysate from the intact sperm cells.

The present invention provides many advantages over conventional lysing methods. The method of the present invention is much faster than chemical and enzymatic approaches, the method is more repeatable, the method provides improved cell or virus lysis selectively, and the method is amenable to automation using robotics and/or microfluidics. In the preferred embodiment, sonication chambers and separating means are embedded in a microfluidic system.

In the embodiments using sonication, each sonication chamber is of the type described in U.S. Pat. No. 6,100,084. The sonication chamber includes a container with a cavity therein for retaining a sample in an ultrasonic transmission medium. The cavity is closed using a membrane. An electrode and a piezoelectric material are attached to the membrane, and a voltage source is electrically connected to the electrode and the piezoelectric material. An amount of sonication energy necessary to lyse a specific cell type is a function of many factors including, but not limited to, the amount of voltage applied to the membrane, the thickness of the membrane, the dimensions of the container and the cavity, the material of the container, the material of the membrane, a composition of the transmission medium within the cavity, a duration of the applied voltage, and the type of cell to be lysed. As such, the sonication energy required to lyse a specific cell type is experimentally determined and in general is a relative function of the equipment used. As used herein, the term “sonication energy” is used to define an energy amplitude, frequency, duration, or any combination thereof. Use of the sonication chamber provides the ability to regulate the applied sonic energy with high precision.

The microfluidic system includes microfluidic circuitry to process small liquid volumes for complex reagent metering, mixing, and biochemical analysis. The microfluidic system provides a closed-loop environment which minimizes environmental contamination and the potential of compromising the integrity of the sample.

FIG. 1 illustrates a conceptual block diagram of a sonication apparatus 2 to selectively lyse a mixed sample using sonication according to a first embodiment of the present invention. The mixed sample includes at least two different cell types. For example, the sample can be a rape kit sample that includes female epithelial cells and male sperm cells. A first cell type within the mixed sample is lysed at a first sonication energy, and a second cell type is lysed at a second sonication energy. The apparatus 2 includes a first sonication chamber 10, a second sonication chamber 20, a separating means 30, a first purification chip 40, a second purification chip 50, a first output vessel 60, and a second output vessel 70, each of which is coupled using microfluidic circuitry, which is discussed in greater detail below. The mixed sample is placed in the first sonication chamber 10. The first sonication chamber 10 provides the first sonication energy to the mixed sample, thereby lysing the first cell type. The first sonication energy used to lyse the first cell type is lower than the second sonication energy necessary to lyse the second cell type. As a result, after the first sonication energy is applied to the sample, the sample includes the first cell type lysate, referred to as a first lysate, and the second cell type which is still intact. The separating means 30 separates the first lysate from the mixed sample. The first lysate passes through the separating means 30 and is directed to the first purification chip 40. The separating means 30 preferably includes pores or openings that each have a diameter that is less than the diameter of the intact second cell type. Separation of a lysate from a sample is performed using any conventional separating means. Examples of such separating means include, but are not limited to, a filter, a membrane, magnetic beads, a frit, or any other means for separating a lysate from an intact cell type. The intact second cell type is blocked by the separating means 30 and is directed to the second sonication chamber 20 by back flowing a buffer through the separating means 30.

The first purification chip 40 purifies and concentrates DNA from within the first lysate such that a first DNA is collected and the remaining portion of the first lysate passes through as waste. The collected first DNA is collected in the first output vessel 60.

The second sonication chamber 20 provides the second sonication energy used to lyse the second cell type. The resulting second lysate is directed to the second purification chip 50. The second purification chip 50 purifies and concentrates DNA from within the second lysate such that a second DNA is collected and the remaining portion of the second lysate passes through as waste. The collected second DNA is collected in the second output vessel 70. Each of the purification chips 40 and 50 are preferably of the type described in U.S. Pat. No. 5,707,799 and U.S. Pat. No. 5,952,173, which are both hereby incorporated by reference.

Although the sonication apparatus 2 is illustrated and described in terms of selectively lysing two different cell types, it is understood that the mixed sample can include more than two different cell types and that the sonication apparatus can selectively lyse more than two cell types. In this case, the number of sonication chambers used is determined by the number of anticipated different cell types to be lysed. Each cell type to be lysed must be lysed at a different sonication energy than the other cell types within the mixed sample. If two cell types are lysed at the same sonication energy, then it is not possible to lyse one without lysing the other using this sonication method. However, cell types that are uniquely lysed at a given sonication energy, can be selectively lysed using this sonication method.

In an alternative embodiment, lysing of particular cell types can be facilitated by adding additives to the sample prior to any of the sonication steps. As with empirically determining the specific sonication energy required to lyse a particular cell type, the proper type and amount of additives to be used is also determined experimentally. Examples of additives include glass beads, chemicals, enzymes, or the addition of heat.

In still another alternative embodiment, the last remaining cell type in the original mixed sample can be lysed using conventional chemical and/or enzymatic lysing methods. For example, where a mixed sample includes two different cell types to be lysed, the first cell type is lysed using the aforementioned sonication method at the first sonication energy, and the second cell type is lysed using a chemical/enzymatic lysing method. As another example, where a mixed sample includes three different cell types, two of the cell types can be selectively lysed as described above in relation to the sonication apparatus 2. The third cell type can be lysed using any conventional lysing method, including sonication, chemical, or enzymatic.

Multiple sonication apparatuses 2 can also be coupled together in parallel. In such a configuration, multiple mixed samples can be processed in parallel to increase throughput.

It is also understood that various alternative combinations of sonication chambers, separating means, and purification chips can be used to selectively lyse different cell types and to collect DNA from the resulting lysates. FIGS. 2 and 3 illustrate two such alternative configurations.

FIG. 2 illustrates a conceptual block diagram of a sonication apparatus 100 to selectively lyse a mixed sample using sonication according to a second embodiment of the present invention. The sonication apparatus 100 operates similarly to the sonication apparatus 2 except that the two sonication chambers 10 and 20 are replaced by a single sonication chamber 110. In operation, the first sonication chamber 110 receives the mixed sample and the first sonication energy is applied, thereby lysing the first cell type and producing the first lysate. The first lysate is separated from the mixed sample by the separating means 30, such that the first lysate passes through the separating means 30 and the intact second cell type is blocked by the separating means 30. The first lysate is directed to the first purification chip 40 as described above in relation to the preferred sonication apparatus 2. The blocked second cell type is back flushed from the separating means 30 to the sonication chamber 110. The sonication chamber 110 applies the second sonication energy to the second cell type, thereby lysing the second cell type to produce the second lysate. The second lysate is directed to the second purification chip 50 as described above in relation to the preferred sonication apparatus 2.

FIG. 3 illustrates a conceptual block diagram of a sonication apparatus 200 to selectively lyse a mixed sample using sonication according to a third embodiment of the present invention. The sonication apparatus 200 includes a single sonication chamber 210 and a single purification chip 240. The sonication chamber 210 receives the mixed sample and provides the first sonication energy as described in detail above. The first lysate passes through the separating means 230 to the purification chip 240. The purification chip 240 purifies and concentrates the first DNA from within the first lysate and the remaining portion of the first lysate passes through as waste. The collected first DNA is flushed from the purification chip 240 and is collected in the first output vessel 260. Flushing the first DNA also acts to clean the purification chip 940. Alternatively, after the first DNA is flushed from the purification chip 240 to the first output vessel 260, a cleaning step is performed in which the purification chip 240 is rinsed with a cleaning solution to remove any remaining first lysate. The cleaning solution and any accompanying waste is removed from the sonication apparatus 200 using the microfluidic circuitry included therein.

The separating means 230 blocks the intact second cell type and the intact second cell type is collected in the sonication chamber 210. The second sonication energy is provided by the sonication chamber 210, thereby lysing the second cell type. The second lysate passes through the separating means 230 into the purification chip 240. The second DNA is purified and collected within the purification chip 240 while the remaining portion of the second lysate passes through as waste. The collected second DNA is collected in a second output vessel 270.

It is understood that multiple sonication apparatuses 100 can be coupled together in parallel, and that multiple sonication apparatuses 200 can be coupled together in parallel. Further, one or more sonication apparatuses 2, one or more sonication apparatus 100, and/or one or more sonication apparatuses 200 can be coupled together in parallel to simultaneously process multiple mixed samples.

Each sonication apparatus 2, 100, and 200 are configured as integrated microfluidic cartridges. An integrated cartridge avoids the necessity of complicated, expensive robotic devices, while improving the effectiveness and efficiency of fluid metering, mixing, and dispensing. The integrated cartridge can include a multilayer microfluidic plastic block with fluidic circuitry and multiple independent active valves, syringe drives, a sonication lysis module including one or more sonication chambers as described above, one or more DNA purification chips, reagent reservoirs, electronic hardware, and custom user interface. Fluid flow through the integrated cartridge can be pressure-driven and computer-controlled. As such, each sonication apparatus can be completely automated.

The integrated cartridge can include a liquid-handling module and a pneumatic module. Each of these modules can be comprised of several layers of machined polycarbonate plastic parts, which are sandwiched and sealed together using laser cut sheets of silicone gasket material. The silicone gasket material serves to seal the layers in each module and also to function as diaphragm valves in the liquid-handling module. Tens to hundreds of independently controlled valves, working systematically to direct the flow of sample and reagents, can be created.

Syringe pumps can be used as a drive mechanism for moving, mixing, aspirating, and dispensing boluses of liquid between locations in the liquid-handling block. The syringe driver boards control a stepper motor that moves the syringe plungers. Since the full stroke of the syringes has 48,000 steps, high precision fluid metering can be accomplished. For example, the resolution for displacement of fluid using a 1 ml syringe barrel is 0.0208 ul per step. A variety of syringe sizes can be incorporated to accommodate fast, large volume movement and precise small volume metering.

Peristaltic pumps can also be used as the drive mechanism. The peristaltic pump can achieve continuous flow and minimizes problems of air in the lines.

The liquid-handling module can be mounted on the pneumatic module with o-rings around each pressure outlet to seal the pneumatic path. Valves in the liquid-handling module are opened and closed by electrical actuation of three-way solenoid valves mounted on the backside of the pneumatic module. The liquid-handling module preferably include inlet and outlet ports, microchannels, mixing chambers, at least one sonication chamber, and at least one DNA purification chip. Solutions and reagents can be included within the cassette, or they can be introduced from lines connected to external bulk containers.

A simple and intuitive Graphical User Interface (GUI) offers control to the system hardware components. The GUI enables a user to fully control the syringe drive motion and speed, and all the pneumatically actuated membrane valves. The GUI also enables the user to script, store, load, and run protocols, which can be edited and modified throughout the course of protocol optimization.

The integrated cartridge can be configured to process multiple samples simultaneously. In one embodiment, the cartridge can process 10 samples simultaneously per run. If one run takes 30-45 minutes, then up to 480 samples can be processed in a 24 hour period. The automation process can be extended to use an automated feeder of samples to the microfluidic cassette.

The integrated cartridge can also include a DNA purification module. The DNA purification module uses a DNA purification chip. The purification chip is embedded in the plastic integrated cartridge. The purification chip is a micromachined silicon structure having micropillars. The micropillars create a high surface area within a collection chamber. Nucleic acids are captured on the pillars, washed, and released in a small elution volume using standard chaotropic salt chemistry. Advantages to this flow through process include amenability to a system integration in a microfluidic platform and rapid extraction of nucleic acids from large volume samples. In addition, the high concentration effect permits using less sample and consequently less PCR (Polymerase Chain Reaction) reaction mix for PCR amplification.

Another advantage of the micropillar chip for DNA purification and concentration is the ability to produce compact arrays of these chips for high throughput purification. An array of purification chips can be harbored in a microfluidic circuit. Each chip can have a dedicated line and essentially be isolated form one another. Such a configuration can be accomplished using microfluidics in which an intricate network of channels is confined to a relatively small area. Such an array can have broad applications for preparing DNA from a wide variety of sample types. An exemplary array of DNA purification chips includes an 8×12 array of 96 micropillar chips.

FIG. 4 illustrates a general method of performing selective lysis and protein purification. At a step 400, a mixed sample is provided to a sonication chamber. The mixed sample has two or more different cell types, each cell type is lysed at a different sonication energy. For example, a first cell type lyses at an associated first sonication energy, a second cell type lyses at an associated second sonication energy, and so on. At a step 410, a buffer solution is added to the mixed sample within the sonication chamber. At a step 420, a first sonication energy is applied to the mixed sample, thereby lysing a first cell type within the mixed sample. After sonication, the mixed sample comprises a first lysate, which is the lysed first cell type, and a remaining portion of the mixed sample. The remaining portion of the mixed sample includes intact cells for each cell type that has a sonication energy greater than the first sonication energy already applied.

At a step 430, the first lysate is separated from the mixed sample. A separating means allows the first lysate to pass while blocking the remaining portion of the mixed sample. At a step 440, the first lysate is passed through a purification chip to purify and concentrate a first protein included within the first lysate. The first protein is collected within the purification chip while a remaining portion of the first lysate passes through the purification chip as waste. The first protein collected in the purification chip is flushed and collected as a first purified protein sample.

Additional cell types in the remaining mixed sample can also be lysed. If a single remaining cell type is in the remaining mixed sample, then the remaining cell type can be lysed either using sonication or using a conventional lysing method such as a chemical and heat combination. If more than one different cell type remain in the remaining sample mixture, than the steps 410 through 440 are repeated for each remaining cell type starting with the cell type with the lowest lysing sonication energy and working upward. Again, the last remaining cell type can be lysed using sonication or other conventional lysing method.

At a step 450, a last remaining cell type within the remaining mixed sample is prepared for sonication. Where the last remaining cell type is lysed using sonication, a buffer solution is added to the remaining mixed sample in preparation for sonication. Alternatively, the last remaining cell type is lysed using a conventional lysing method. In this alternative case, chemical additives can be added to the remaining mixed sample. At a step 460, the remaining cell type is lysed to form a final lysate. At a step 470, the final lysate is passed through a purification chip to purify and concentrate a final protein included within the final lysate. The final protein is collected within the purification chip while a remaining portion of the final lysate passes through the purification chip as waste. The final protein collected in the purification chip is preferably flushed and collected as a final purified protein sample.

FIG. 5 illustrates an exemplary method in which a sonication apparatus of the present invention is applied to a rape kit. In such an application, the rape kit includes a mixed forensic rape sample having female epithelial cells and male sperm cells on a matrix. The matrix can include a swab or a swatch. It is desired to isolate the male DNA from the sperm cells, the female DNA from the epithelial cells, or both. According to a first method, two sonication steps are included. A first sonication step uses a mild treatment to lyse epithelial cells but not sperm cells. A second sonication step uses a harsh treatment to lyse sperm cells. In a second method, a chemical/heat treatment step is implemented to lyse the sperm cells, thereby eliminating the requirement for a second sonication chamber on the integrated platform.

In a step 500, the swab or swatch with the mixed rape sample is placed in the sonication chamber. At a step 510, a buffer solution is added to the mixed rape sample. Preferably, the buffer solution is a 0.5-1 ml 10 mM Tris-HCL with a pH of about 8.0. Alternatively, the buffer solution is water. Still alternatively, the sonication chamber also includes glass beads. It is understood that the steps 500 and 510 can be reversed such that the sonication chamber already includes the buffer solution prior to adding the mixed rape sample. At a step 520, a first sonication energy is applied to the mixed rape sample. As described above, the specific amount of sonication energy necessary to lyse the epithelial cells is dependent on the specifications of the particular sonication chamber used. Application of the first sonication energy releases both the epithelial cells and the sperm cells from the matrix into the buffer solution. The first sonication energy is sufficient to selectively lyse the epithelial cells, however the more durable sperm cells remain intact. Sonication at the first sonication energy is considered a mild sonication. After application of the first sonication energy, the buffer solution includes the lysed epithelial cells and intact sperm cells.

At a step 530, the swab or swatch is preferably removed and the lysed epithelial cells are separated from the intact sperm cells. The separating means preferably includes a filter with pores or openings each with a diameter of about 2 um. The sperm cells, which have about a 5 um diameter, are blocked by the separating means, while the lysed epithelial cells pass through the separating means to a female collection vessel. In general, the diameter of the filter pores or openings is large enough to allow the epithelial cell lysate to pass, but small enough to prevent the intact sperm cells from passing. The sonication chamber is preferably rinsed with buffer to move the epithelial cell lysate through the separating means. At a step 540, the lysed epithelial cells are preferably mixed with an equal volume of bind solution and passed through a purification chip where the female epithelial DNA is purified and concentrated from the remaining epithelial cell lysate. The remaining epithelial cell lysate passes through the purification chip as waste. The epithelial cell DNA is collected from the purification chip.

At a step 550, the intact sperm cells are back flushed from the separating means to a second sonication chamber and a 0.2 molar NaOH, or basic solution, is added. Alternatively, the intact sperm cells are back flushed from the separating means to the sonication chamber where the epithelial cells were previously lysed. The NaOH solution preferably includes 50 mM DTT. Alternatively, proteinase K can also be added to the preferred basic solution. At a step 560, a second sonication energy is applied to lyse the sperm cells. The second sonication energy is greater than the first sonication energy used to lyse the epithelial cells. Sonication at the second sonication energy is considered a harsh sonication. At a step 570, the lysed sperm cells are passed through the separating means and directed a second purification chip. Alternatively, the lysed sperm cells can first be collected in a male collection vessel, and later directed to the second purification chip. The lysed sperm cells are preferable mixed with an equal volume of bind solution and passed through the second purification chip where the male sperm DNA is purified and concentrated from the remaining sperm cell lysate. The remaining sperm cell lysate passes through the purification chip as waste. The sperm DNA is collected from the purification chip. Alternatively, a single purification chip is used to collect both the epithelial DNA and the sperm DNA. In some applications, DNA purification is not required and the collected intact sperm can be removed from the sonication apparatus prior to application of the second sonication energy.

In an alternative embodiment, the male sperm cells can be lysed by methods other than sonication. For example, instead of performing the steps 550 and 560, the intact sperm cells are collected in a male collection vessel, basic solution is added, and the male collection vessel is heated to a predetermined temperature for a predetermined duration to lyse the male sperm cells.

In another alternative embodiment, after the first sonication, the intact sperm cells are separated from the epithelial cell lysate by subjecting the mixture to centrifugation. The epithelial cell lysate is removed from the sperm cell pellet. The sperm cell pellet is re-suspended and subjected to sonication at the second sonication energy to lyse the sperm cells. It should be understood that alternative separating means can be used, as described above.

As previously discussed, a systematic approach is taken to develop the most appropriate protocol for the differential extraction method. First, sonication threshold levels for sperm cells and epithelial cells are determined. It is known that sperm cells are more resistant to sonication than epithelial cells. DTT is known to break down the disulfide bonds in the sperm coat. Sonication with the addition of DTT can be used to facilitate sperm cell lysis. A typical procedure for spore lysis uses glass beads during sonication, and although the use glass beads during sonication does lyse sperm cells, glass beads are preferably avoided for sperm cell lysis. Selective lysis of the epithelial cells is preferably accomplished using mild sonication without DTT.

FIG. 6 illustrates an integrated cartridge 300 according to the preferred embodiment of the present invention. The integrated cartridge 300 is preferably configured to differentially lyse two different cell types according to the methodology described above in relation to FIGS. 4 and 5. In an exemplary application, the integrated cartridge 300 is used to differentially lyse female epithelial cells and male sperm cells from a rape kit sample. The integrated cartridge 300 includes a sample input chamber 310 which also preferably functions as a sonication chamber, a first set of mixing chambers 320, a second set of mixing chamber 330, a first purification chip 340, a second purification chip 350, a first output vessel 360, a second output vessel 370, and a filter 380. The female epithelial cells are lysed using sonication within the sonication chamber 310. In the preferred embodiment, a mounting seat 312 is coupled to the outer bottom of the sonication chamber 310. The mounting seat 312 accepts a sonication horn and provides an interface through which sonication energy is transmitted to the sonication chamber 310. The mounting seat 312 is removably coupled to a sonication horn such that the sonication horn can be connected and disconnected from the integrated cartridge 300. In this manner, the integrated cartridge 300 can be coupled to any number of different sonication horns, or any number of integrated cartridges 300 can be sequentially coupled to a single sonication horn.

Solution including the lysed epithelial cells and the intact sperm cells is directed to the filter 380 which passes the epithelial cell lysate and blocks the intact sperm cells. The epithelial cell lysate is directed to the first set of mixing chambers 320. The first set of mixing chambers 320 is used to mix the epithelial cell lysate with any desired solution, such as a bind solution, in preparation for DNA concentration and purification within the first purification chip 340. The first set of mixing chambers 320 preferably includes two independent chambers connected to each other. It is understood that more, or less, than two chambers can be used. The mixed solution from the first set of mixing chambers 320 is directed through the first purification chip 340 where the epithelial cell DNA is purified and concentrated while the remaining portion of the mixed solution passes through as chaste. The epithelial cell DNA is then washed into the first output vessel 360.

The intact sperm cells are preferably back flushed from the filter 380 to the second set of mixing chambers 330. The second set of mixing chambers 330 is used to mix the intact sperm cells with any desired solution, such as the 0.2 molar NaOH solution. The second set of mixing chambers 330 preferably includes two independent chambers connected to each other. It is understood that more, or less, than two chambers can be used. Within the second set of mixing chambers, the intact sperm cells are lysed. Lying sperm cells can be performed using chemicals, heat, or a combination thereof. In the preferred embodiment, the integrated cartridge 300 is fitted to a heating plate 390 (FIG. 8) such that heat can be applied to all, or a portion of, the second set of mixing chambers 330.

In an alternative embodiment, the intact sperm cells are back flushed from the filter 380 to the sonication chamber 310. In the sonication chamber 310, the intact sperm cells are lysed using sonication. Chemicals and/or other additives, such as glass beads, can be added to the sonication chamber 310 prior to application of the sonication energy. In this manner, the sperm cells can be lysed using sonication, or a combination of sonication and other additives.

Sperm cell lysate is then directed from either the sonication chamber 310 or the second set of mixing chambers 330 to the second purification chip 350. If the protocol demands, the sperm cell lysate can be mixed with a desired solution within the second set of mixing chambers 330 prior to passing through the second purification chip 350. Sperm cell DNA is purified and concentrated within the second purification chip 350, while the remaining portion of the sperm cell lysate solution passes through as waste. The sperm cell DNA is then washed into the second output vessel 370.

FIG. 7 illustrates the integrated cartridge 300 coupled to a mounting plate 600. The mounting plate 600 preferably couples to the integrated cartridge 300 at select injection ports to provide mixing reagents and transmission fluid for the microfluidic circuitry.

FIG. 8 illustrates the integrated cartridge 300 coupled to the heating plate 390. The heating plate 390 includes heating elements to provide heat to a select portion of the second set of mixing chambers 330 (FIG. 6), and to the second purification chip 350 (FIG. 6). Preferably, the heating elements are power resistors. As shown in FIG. 8, the heating plate 390 includes three power resistors, each power resistor includes two leads 392, 394, and 396. It is understood that more or less than three power resistors can used. It is also understood that heating elements other than power resistors can be used. The heating plate 390 is preferably fitted to the integrated cartridge 300 on the opposite side of the mounting plate 600. The heating plate 390 and the mounting plate 600 are both removably fitted to the integrated cartridge 300 such that the integrated cartridge 300 can be easily removed.

Multiple mounting plates can be configured to concurrently accept multiple integrated cartridges. Each integrated cartridge 300 is configured to be connected and disconnected from a sonication horn, a mounting plate, and a heating plate. Connection and disconnection can be performed automatically within an automated system, or can be performed manually.

In an alternative embodiment, an integrated cartridge includes a sonication chamber, one set of mixing chambers, one purification chip, and one output vessel. In this alternative embodiment, the integrated cartridge is used to perform a single lysis step. An exemplary application is to lyse a sample having only collected sperm cells. Protocols can use any combination of sonication, chemical, and heat steps as described above. For example, sonication can be performed independent of a chemical step and independent of a heat step. Or, a chemical step and a heat step can be performed concurrently, and sonication can be used not for lysing but to remove the collected cell type from the input sample matrix. Or, sonication can be performed on a sample which has chemicals added to the solution.

It should be understood that the lysates can be purified using means other than the described purification chips. For example, the epithelial and sperm cell lysates can be subjected to DNA purification using the purification chip, glass membrane, glass column, organic extraction, ethanol precipitation, or any other method known to purify nucleic acids.

Although embodiments of the differential lysis apparatus of the present invention are described above as including at least a first sonication chamber to lyse a first cell type using sonication, the differential lysis apparatus can be generalized to perform differential lysis without the use of sonication. As such, the differential lysis apparatus of the present invention, in general, is an integrated cartridge that performs differential lysis on a given sample.

The present invention has been described in terms of specific embodiments incorporating details to facilitate the understanding of the principles of construction and operation of the invention. Such reference herein to specific embodiments and details thereof is not intended to limit the scope of the claims appended hereto. It will be apparent to those skilled in the art that modifications may be made in the embodiment chosen for illustration without departing from the spirit and scope of the invention. 

1. A method of selectively lysing a specific cell type, the method comprising: a. providing a sample to an integrated cartridge, the sample including at least two different cell types; b. lysing a first cell type using a lysing means within the integrated cartridge to form a first lysate while at least one non-lysed cell type remains intact; c. separating the first lysate from the sample using separating means within the integrated cartridge, thereby forming a separated sample including the intact at least one non-lysed cell type; and d. moving the separated sample from the separating means to the lysing means using microfluidic circuitry and a back-flow capability.
 2. The method of claim 1 wherein the first cell type is lysed at a first sonication energy and the lysing the first cell type comprises applying the first sonication energy to the sample.
 3. The method of claim 1 wherein lysing the first cell type comprises applying a first chemical treatment to the sample.
 4. The method of claim 1 further comprising lysing the second cell type to form a second lysate.
 5. The method of claim 4 wherein lysing the second cell type comprises applying a second chemical treatment to the sample.
 6. The method of claim 4 wherein the second cell type is lysed at a second sonication energy and lysing the second cell type comprises applying the second sonication energy to the sample.
 7. The method of claim 4 wherein the second cell type is included within the at least one remaining intact cell type.
 8. The method of claim 4 wherein the first cell type comprises an epithelial cell and the second cell type comprises a sperm cell.
 9. The method of claim 4 wherein the second cell type comprises a virus, a microbe, or a spore.
 10. The method of claim 1 wherein the first cell type comprises a virus, a microbe, or a spore.
 11. A method to automate the selective lysing of a specific cell type, the method comprising: a. providing a sample to an integrated cartridge, the sample including at least two different cell types; b. automatically lysing a first cell type using a lysing means within the integrated cartridge to form a first lysate while at least one non-lysed cell type remains intact; c. automatically separating the first lysate from the sample using separating means within the integrated cartridge, thereby forming a separated sample including the intact at least one non-lysed cell type; and d. automatically moving the separated sample from the separating means to the lysing means using microfluidic circuitry and a back-flow capability.
 12. The method of claim 11 wherein the first cell type is lysed at a first sonication energy and automatically lysing the first cell type comprises automatically applying the first sonication energy to the sample.
 13. The method of claim 11 wherein automatically lysing the first cell type comprises automatically applying a first chemical treatment to the sample.
 14. The method of claim 11 further comprising automatically lysing the second cell type to form a second lysate.
 15. The method of claim 14 wherein automatically lysing the second cell type comprises automatically applying a second chemical treatment to the sample.
 16. The method of claim 14 wherein the second cell type is lysed at a second sonication energy and automatically lysing the second cell type comprises automatically applying the second sonication energy to the sample.
 17. The method of claim 14 wherein the second cell type is included within the at least one remaining intact cell type.
 18. The method of claim 14 wherein the first cell type comprises an epithelial cell and the second cell type comprises a sperm cell.
 19. The method of claim 14 wherein the second cell type comprises a virus, a microbe, or a spore.
 20. The method of claim 11 wherein the first cell type comprises a virus, a microbe, or a spore. 